What steps involved while manufacturing copper wire

There are series of steps involved in the process of manufacturing special cables of copper. The wire manufacturers have to follow certain quality standards in the manufacturing process. Copper wires are being largely use in both the residential as well as the commercial wiring. The metal has to go through different stages before it is transformed into the electrical wire.

The entire process of manufacturing copper wire special cables such as braided copper rope includes series of steps. Initially the metal is been worked upon to form copper rods that is later transformed into wires. The foremost step involves mining and crushing of the metal. Then the process of grinding the crushed ore is done, here the crushed metal is passed through the large machines for transforming the metal in to powder. The machines acts on the metal in both the cylindrical as well as rotating manner, the waste slag are removed from it.

Then the metal is worked upon for transforming it in to pure copper cathode by the steps such as electro winning, leaching, smelting and electrolytic refining. By the leaching process the weak copper sulfate solution is formed, this is treated in an electrolytic process tank as well. As stated before the entire process is referred to as electro winning. The process of smelting i.e. changing the oxidation state and getting ninety nine percent pure copper after purification is done. Then electrolytic refining is followed thus forming cathodes that are finally casted into wire rods.

Once the copper rods are formed the process of drawing copper wires is started. The copper rods are been pulled from the drawing die with narrower ends that forces the copper rod’s to shrink in diameter and be of longer length. The entire process is repeated many times thus progressively reducing the diameter of the wire.

After application of pressure it is time for one of the most important part of copper wire manufacturing namely annealing process. Here heat is applied to the wires formed, the process is meant for bringing the much needed flexibility to the wire. In the process the wire has to undergo electric furnace for regaining the flexibility that has been lost in the drawing process. The next step is electroplating that is optional for forming different types of special cables namely tinned, braided copper rope or coated wires. The metal is re-crystallised in the process of annealing and is then ready to use as well.

Maitree Industries is one of the best Copper wire manufacturers in Mumbai which produces and supplies a wide range of copper products as copper wire, cooper tube, rod and many more.

For more details call now 020-41230308

What is Industrial Use of Copper Tube?

There are various industries including industrial, commercial, manufacturing, mining, aerospace, railways, automobiles, defense, electrical, construction and many others that make use of copper tube for their daily operations. The thickness, length, width of copper tube can be modified as per required needs. With superior quality, good performance and durability, copper tube is effectively implemented in all sorts of purposes. Copper tube is highly conductive, corrosion resistant, ductile and less vulnerable to electromagnetically. The benefits of copper and its inherent properties are tapped to produce the best of copper forms. With the advancement of technologies, it has become easier to form alloys and varied forms of the metal and make proper use of them.

They are even used for decorative purposes. The copper tube has a huge market and customers worldwide. There are number of companies who offer copper in various forms. Premium manufacturers take care of every minute detailing and configurations. Right from raw material to the final output stage, the items are thoroughly tested and checked before sending for delivery. The manufacturing is done under authentic certification and accreditation to ensure highest quality and efficient manufacturing measures. Specific needs are met by offering custom-made solutions and meeting the requirements accordingly.

Innovative ideas, competence and efficiency are welcomed by one and all. Before opting for any manufacturer for your copper tube or other items like copper rod, copper wire, cadmium copper, check for the credibility and overall performance. Copper manufacturers offer numerous solutions. Match the item with your requirement for perfect functioning and top class results. It improves yours overall working system. Choose your copper products wisely and let the manufacturer offer its finest copper solutions for you. Look for the maximum return on investment by judging the complete efficiency and integrity. It must be flexible enough to suit your requirements and all ethics and norms needs to be fulfilled.

MIIPL Industries is a well known Copper tubes manufactures in INDIA have acquired a distinguished position copper tube manufacturers in the industry. For more details visit http://miipl.net/

Copper Tubing Usage

Getting hot water from your hot water heater to your running shower can sometimes be a problem because it can take so long. The distance the water has to travel from point A (water heater) to point B (you in the shower) can be frustrating and most of the time we blame the poor water heater for failing us. The fault in most cases is not that of the water heater but the pipes used to transport the water from the heater to you and for exactly this reason copper tubing can help a lot.

If the pipe transporting the water does not conduct heat very well than your water will not be hot until enough of it has gone through the pipe to heat the pipe up. If on the other hand, the pipe used will conduct heat readily than the water will be hot almost as soon as the heater gets the message that you need hot water. The diameter of the pipe is also a factor. The thinner the pipe and the smaller the diameter the faster the water will flow through it. Copper tubing is a good conductor of heat and is thin enough to absorb the heat and transport the water to your shower quickly.

Copper tubing is not just for plumbing and could be used in your garden as well. You can build a trellis using copper tubing or use it as ornamental artwork in and around certain flowers and trees. Before you build your copper garden be sure to make a sketch of what you will need than get the pieces along with copper bonding glue. If you are adept at soldering than you may want to solder the pieces together. Copper is either rigid or soft and for the garden application the soft copper, although a little more expensive, would be best. Soft copper can be bent to whatever shape you would need to build your garden.

Whether you use it for plumbing or ornamental artwork for your garden or home copper tubing can be a reliable heat conductor for hot water or a beautiful piece of garden artwork or both.

Get to know more about difference usage of copper at home @ http://miipl.net/ as Maitree Industries one of the Copper tube manufacturers in India mainly famous for producing and supplying a wide range of copper products.

For more details call now 020-41230308

How to do Recycling of Copper Wire

Copper wire is known to be very valuable and is used for wide many purposes; the best part about it is that it is recyclable. The old copper wire products that have been replaced and are kept in your garage or store room can be sold off for recycling. That ways you help in saving your environment and making a little extra money for yourself simultaneously. However before proceeding with the copper wire recycling process it is always good to know about the local recycling or the metal salvage yard.

Following are steps to recycling the copper which you have in your home:

• Assess at the copper wire you are planning to sell. Copper products such as Bunched Tinned Wire, Tin Wire, Tinned Wire, Copper Flexible Connectors, etc. often have some writing on plastic insulation. You can read the same and then separate wire type into a separate pile.
• Thereafter you can remove the attachments that lower the value of the metal; the attachments could include the brass connectors or solder. A screw driver can be used to remove attachments; wire cutter can be utilized to cut off the soldered regions.
• You can then cut the wire into the 24 to 36-inch sections using a wire cutter. As a result the wire becomes manageable for transportation.
• A basic hand-held wire stripper can be used to strip plastic insulation. Though there are facilities that do not want the wire to be stripped, most of them want stripped wire.
• Segregate each of the different wire. You can then load the boxes in your vehicle for recycling the scrap metal.

Wide range of products including bunched tinned wire, tinned wire, copper flexible connectors, etc. are used across various industrial segments, however when its time for replacement, copper is wasted by not seeking the option of recycling. Recycling is so very easy, eco-friendly and profit making process. It is amazing to know that about 75% of copper for usage in United states comes through recycling. Thus we can see how significant recycling can be.

There are more than one advantages of recycling. Firstly it saves all the fuel that has been used in the manufacturing of copper. Moreover it also saves the environment from the harmful effects of fuel that is burnt (releasing harmful gases into the atmosphere) in the manufacturing process, thus is an eco-friendly approach. Recycling copper also eliminates wastage and the expenditure involved in the disposal process.

Maitree Industries is a Copper wire manufacturer in Mumbai produces and supplies a wide range of copper products. Call 020-41230308 if you need further assistance.

Nylon Tubing Is the Ideal Substitute of Copper Tube

Nylon tubing is well-known in industries as:

• Nylon tube or nylon pipe or nylon hose
  • Polyamide tubes / polyamide pipes / polyamide hoses
  • PA tube or PA pipe or PA hose

Nylon tubing is most appropriate choice for low compressed air pressure in pneumatic systems and the reason for this is its flexibility with good toughness. It is manufactured employing nylon-6 or nylon-12 also identified as PA-6 or PA-12 chips. The process involved is called extrusion and it can be carried out in an extruder having a necessary L/D ratio of screw to barrel. Heating and also friction makes resin to soften forming thick material inside the equipment. Right after passing via the specially developed die, the molten mass takes the tube form that finally is cooled and sized via sizer.

Capabilities of Nylon Tubing:

• Light in weight,
  • Soft and flexible
  • Bendable and rebendable
  • Good anxiety cracking property
  • Good resistance to moisture absorption
  • High dimensional steadiness
  • Long life
  • Can work for the temperature up to 90° C

Nylon tubing is offered in several colors which allows identifying each tube. Uncomplicated identification leads to trouble-free installation and maintenance. This is among the factors that make nylon hose superior to copper, steel and even rubber pipes. It’s regarded as to be the top tubing for all sorts of air and pneumatic systems. Nylon hose is available in practically all type of colors such as Red, Blue, Black, Yellow, Green, Orange, white and so on.

Nylon tubing is normally supplied in normal sizes ranging from 2mm to 20 mm outside diameter with wall thickness of 0.50 mm to 3mm. Customized tubing is also made and supplied as per customer requirements. Metric size tubes also as inch sizes are obtainable in the market. The additional the wall thickness of the tube, the additional could be the pressure withstanding capacity with the tubing. The tubing getting pressure withstanding capacity as high as 150 kg/ sq.cm is also available. Reinforcement on tube will further improve the pressure capacity. This tubing is also produced as per DIN standard.

Nylon tubing has a wide range of application in industries. It is utilized in circulation of oil in lubrication program / hydraulic system. Same could be the case in pneumatic circuit where it is considered to be actually the first option. It actually is the most generally utilized as fuel lines in automobile industries – in trucks, trailers etc. for transfer of fuel oil.

So if you are looking for Copper tube manufactures in Pune … Maitree Industries Pvt. Ltd. is one of the best option supplies copper products like copper strip, copper bar, trolley wire, and copper rod varieties and many more.

To know more about the copper products visit http://miipl.net/ OR call 020-41230308